PHARMACEUTICALS FACILITY

Third party manufacturers facilities are used for production and all brands are made under quality control standards on Indian FDA:

I. TABLET FORMULATION: The tablet manufacturing facility is housed in about 6000 sq. feet. Each of the stage wise operations is carried out in dedicated areas, isolated and conducive to prevent cross contamination. The facility comprises of:

a). Sifting Area: There are 2 nos. 22 inch dia Vibrator Sifters and space sets of sieves of different mesh sizes and one 30 inch diameter Vibrator sifter.

b). Milling Area: There is one high speed-commuting mill with different mesh sizes for milling of fine powders as well as granules. Besides there is a multi-mill with different sieves for wet and dry milling. We have a pulverizer and a colloidal mill.

c). Granulation Area: The granulation section is equipped with:
     1. Planetary Mixer with variable speed drive.
     2. Mass Mixer
     3. Rapid Mixer Granulator

d). Drying Area: There are two big size tray dryers and 3 small dryers & 1 - Fluid Bed Dryer (100 kg capacity) to meet available capacity of mixers.

e). Blending Area: There are two double cone blenders of 200 liters capacity and 100 liters capacity made out of total stainless steel 316 quality.

f). Compression Area: There are 3 rotary compression machines - one of 23 station and two 16 station (both are of Cadmach make besides there is one more machine (16 station) ordered and will be delivered in couple of weeks). Different punch sets of various sizes, shapes and doses are available.

g). Coating Area: There are 5 coating pans, Equipped baffles, Blower and variable speed drives to facilitate tablet coating and pellets coating and one coating pan for Product Development Section.

i). Blister Packing Machine: There are 6 track strip packing machine of Satellite make with 3 sets of change parts for stripping Capsules and tablets.

j). Packing lines: There are 2 conveyorised packaging lines with variable speed drive and facility to check and pack into cartons and shippers. Hand filling of bulk packs is also carried out.

II CAPSULE MANUFACTURING FACILITY

The facility has earmarked Capsule filling, sealing, polishing facility for both Beta-lactum and non Beta-Lactum products. They are separately housed and isolated as per the FDA regulations. There is one SA 9, semi-automatic Capsulation machine to facilitate '0' and '2' size capsules. Besides there are 2 nos. loaders and 5 filling machines.

III. QUALITY CONTROL TESTING LABORATORY

The laboratory has all equipment to test raw materials, packaging materials and in process materials. The laboratory is equipped with all necessary equipment for chemical testing. The instrumentation section is equipped with the Spectrometer, HPLC, G.C.

IV. WAREHOUSE

The facility is equipped in a big warehouse of 6000 square feet area with stocking clearance of 20 feet. The facility has dispensing facility besides earmarked area of quarantine, rejected and passed areas.

V. PRODUCT DEVELOPMENT LABORATORY

We have an exclusive Formulation Development facility where new products and existing products (improvements), including packaging materials, trials are conducted and accelerated stability studies are carried out with the guidance of General Manager (Technical).

VI. INSTALLED CAPACITIES AND UTILIZATION (ONE SHIFT BASIS) CAN OPERATE TWO SHIFTS ALSO.

• TABLETS 12.50 MILLION TABLETS PER MONTH (SINGLE SHIFT)
• CAPSULES 11.00 MILLION CAPSULES PER MONTH (SINGH SHIFT)

VII. MANPOWER

A full complement of manpower is deployed in various areas. The plant is under the supervision of the General Manager (Technical) and a qualified and experienced manager, executives and staff head each department. The manpower deployed is as follows:

Manufacturing and Packaging Operations:
   • Assistant Manager: 1
   • Officers:: 6
   • Operations:: 16
   • Packers:: 30

Quality Control and Assurance Department
   • Assistant Manager: 1
   • Officers: :3
   • Chemists:: 6
   • Staff:: 5

Warehouse
   • Assistant Manager: 1
   • Assistant Stores Officers:4
   • General Labour:8

Engineering Services
   • Maintenance Engineer:2
   • Fitters:2
   • Electricians:2

House Keeping and Security
   • Senior Assiastant:1
   • Watchman:6
   • Sweepers:6

Product Formulation Development
   • Chemist:3
   • Operator:4
   • General Labour:4

Generic pharmaceutical formulations and medicines, herbal medicines, nutraceuticals & supplements. We also develop products based on individual buyer requirements for global import export markets. Leaders in healthcare marketing in India. We do not manufacture at our owned facilities for the export market - WHO GMP facilities are used to manufacture quality products.